Featured Guide

Efficient thermal management is crucial in the production of medical devices and drug delivery systems, where up to 80% of the injection molding cycle is consumed by cooling. This Atalys presentation at SPE/MPD's Minitec at MD&M West in Anaheim California  introduces a robust methodology for designing cooling systems using steady-state response thermal models, aimed at significantly reducing cooling times and boosting manufacturing efficiency. By precisely quantifying cooling challenges and optimizing key design parameters, this approach provides a streamlined modeling strategy for rapid and effective analysis.

In this exclusive interview, Dr. Crispino explores the science behind cure time optimization, advanced thermal management, and the latest cooling methods to ensure precision and efficiency in medical device manufacturing. Learn about innovative modeling techniques, materials analysis, and actionable insights that can transform your mold design process. Ideal for professionals in engineering, R&D, manufacturing, and procurement, this interview provides insights into how you can improve cycle times and product quality. 

Whether you are an emerging robotic-assisted surgery company bringing new technologies to market, or looking to accelerate production or transitioning from prototype to full-scale manufacturing, Atalys is your strategic partner in navigating complex global supply chains and ensuring your precision components are not only delivered on time, but more importantly manufactured according to your specifications.

Decisions around part design, resin, tool engineering, thermal transfer system, and the molding process have significant implications on the success of manufacturing parts that meet required tolerances and quality standards. This guide discusses which factors to evaluate to achieve desired cure times and part quality.

Designing plastic parts for medical devices can be a complex and challenging process, especially when it comes to achieving tight tolerances, high precision, and optimal functionality. This guide explores the major design rules and provides tips and insights on how to optimize your part’s design for maximum efficiency and quality.

One process that has gained prominence in recent years is two-shot plastic injection molding. It allows for the creation of complex parts in a single manufacturing step, in the process reducing assembly time and costs, as well as improving the aesthetics and functionality of the final product, and in the end improving patient outcomes. But is it right for your part?

For medical device components, following a proven DFM process can help ensure that parts and tools are designed in a way that is optimized for injection molding, resulting in a more efficient and cost-effective manufacturing process. Learn more about best practices, as well as our standard DFM process and timeline for bringing medical devices to market.